Bottled Aseptic Filling Machine

• Customization: Available
• After-sales Service: 24-Hour Service
• Warranty: 12 Months
• Model NO.: WJG series
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Capacity: 12, 000-42, 000bph
• Certificate: CE, UL, SGS, ISO, FDA
• Size of Bottles Can Be Handled: 0.33ml-1.5L
• Container Can Be Handled: Pet Bottle
• Application Scope: Juice, Tea, Milk, Coffee, Energy Drink, etc.
• Transport Package: Wooden Packing
• Specification: CE, UL, SGS, ISO, FDA
• Trademark: Newamstar
• Origin: China
• HS Code: 842230
• Production Capacity: 150sets/Year

Product Description

Aseptic Filling

Newamstar medium-and-high-speed PET bottle aseptic cold filling technology can be applied to a wide range of beverage products. Based on the aseptic cold filling technology, the Company has developed an Aseptic Blowing-Filling-Capping Combiblock that integrates solutions of blowing bottles, packaging materials sterilization, filling and capping. The equipment has perfect package hygiene conditions and complete sterilization process. The complete isolation area guarantees the sterility in the liquid packaging process, providing the perfect packaging service for highly-and-low-acid products.

Application Scope:
Mainly used for packaging PET bottle tea, fruit juice, vegetable protein drinks, liquid milk, etc.
Capacity Range:
12000 bottles/hour -48000 bottles/hour; for the bottle types of 150ml-1500ml

Technical Features:
1. Friendly HMI with easy switch for multi-languages.
2. Advanced reflection system by ceramic plate, heat-preservation system and heating system, preform can be heated evenly.
3. Unique high-pressure gas recovery system that saves more than 30% of compressed air.
4. Ionized de-duster can be equipped to improve the cleanliness of the packaging container.
5. The tailored made servo stretching system can be adapted to preforms with various stretching ratio, achieving the variable speeds and high accuracy positioning.
6. The filling valve is designed with the tidy and safe valve body, the material quality can be fully guaranteed.
7. A high-pressure air circuit sterilization system to ensure the safe operation of high-pressure air lines.
8. A sterilization process for a variety of packaging materials to meet the needs of various products.
9. Filling methods with a variety of flow rates can achieve alternate filling speeds to meet different characteristics of beverage filling.
10. Disinfectant-immersed or in-line spray-type bottle cap sterilizer.
11. Automated process inspection, control, and data report and record systems to provide aseptic monitoring for all key aspects of the production line.
12. Complete CIP, COP, SIP, SOP cleaning systems to ensure the process safety of the filling environment.
 
Main Products:

Beverage Processing System		System	Equipment	Design capacity
		Water Treatment System	Pre-filtration System\Membrane Separation System\Sterilization System	5-100 T/hr
		Processing System	Dissolving Unit\Extraction Unit\Fermentation Unit\Blending Constant Volume Unit	5-60 T/hr
			UHT System\CIP System\ Disinfectant System\Carbon Mixer
Packaging System	System		Equipment	Design capacity
	Blow Moulding System		0.25~15L	1200-81000 BPH
	Filling System		Water Filling\Aseptic Filling\Ultra-clean Filling\Hot Filling\CSD Filling	1200~81000 BPH
	Combibloc		Starbloc\(Big)Bottled Water Combibloc\Aseptic Combibloc\Ultra-clean Combibloc\CSD Combibloc\ Hot-fill Combibloc\ Non-beverage Combibloc	1200-81000 BPH
	Conveying System		Air Conveyor\ Bottle Unscrambler\ Bottle tilting chain\ Showering Cooling Tunnel\ Bottle Warmer\ Bottle(Case, Pallet) Conveyor	5000~81000 BPH
External Packing System		System	Equipment	Design capacity
		Film Wrapper	Transparent\Colorful Film	60~120 box(case)/min
		Carton Packer	Robot Packer\ Wrap around packer	60~120 box(case)/min
		Bottle(Can) Palletizer(Depalletizer)	PET Bottle\Can\Glass Bottle	5000-72000 BPH
		Case Palletizer(Depalletizer)	Carton\Plastic Crate	5000-81000 BPH
		Labeler	Hot Glue\Self-adhesive Sticker\ Cold Glue\Pre-applied Glue	6000-48000 BPH
Internal logistics system		System	Equipment	Remark
		Intelligent Warehouse	Rail Guided Vehicle\Automated Guided Vehicle\Stacker\ Automated Loading System
		Warehouse Control System	Racking System
		Warehouse Management System	WMS combined with Enterprise's system
Management Platform for Intelligent Factory		System	Equipment	Remark
		Central Electrical Control System for Whole Line	Operation Monitoring\Data Collection\Reports\Energy Management
		Remote	24 hours customer service line\Remote diagnosis to solve technical fault quickly\Professional support & technical training