Filling Machine
1. Clip the bottle neck with steel starwheel. There is no need to adjust the equipment height when changing the bottle shape whose diameters have no much change.
2. Rotating disks all make from stainless steel ANSI304. Large planar toothed bearings can ensure the stable operation of machine.
3. High-precision electronic liquid level filling valve makes fast and slow fillings possible.
4. Automatic washing cup can circularly and thoroughly clean the filling valve through CIP cleaning program.
5. Integrate filling valve with bottle lifting mechanism. The simplified structure makes cleaning easier and could improve the stability of the machine. Bottleneck is clipped by clippers.
Capping Machine
1. Adopt magnetic constant torque capping head, which is stable. And the capping defective rate is smaller than 0.2%.
2. There is a line of optoelectronic switches in the cap falling guide rail. If there is no cap in the rail, the machine would automatically stop, sparing the situation of no cap.
3. Bottle-in detection switch is equipped in the capper. The cap locking cylinder connected to cap falling guide rail and cap moving disk continuously control the discharge of caps, so as to ensure no cap-in when there is no bottle, reducing the abrasion of caps.
| Tech parameter |
Main tech index |
| Capacity |
2400BPH (500ml) |
| Filling precision |
≤ ±0.5% |
| Sterilization efficiency of rinsed bottles&caps |
≥ 5D or 6D |
| Disinfectant residue in bottle after rinsing |
≤ 0.5mg/L H2O2 |
| Diameter of bottle can be handled |
50-96mm |
| Height of bottle can be handled |
150-320mm |
Newamstar blowing-filling-capping combiblock
Basic introduction
Newamstar High-speed Blowing-filling-capping Combiblock combines the blowing system, filling system and capping system in one integrated system, reducing several intermediaries suchas transmission, empty bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging ross-contamination so as to improve the overall operating efficiencybut lower the energy consumption, thereby reduces the overall production cost of enterprises.
| Process |
Preform heater,Gas preform purification,Blower,Filler,capper. |
| Application |
PET bottled pure water, carbonated soft drink, juice, liquid dairy, liquid condiment and household & personal care products, etc. |
| Capacity |
12,000-80,000 BPH |
Advantages
1,More Simple Operation
2,Lightweight Packaging Materials
3,Lower Energy Consumption
4,Higher Reliable Quality
5,More Stable and HIghly Efficient
6,Smaller Footprint
7,Fewer Operators
8,Less Operation Costs
Optimized Design for Lightweight Bottle(2002-2013)
| |
500-600ML |
1250ML |
1500ML |
2000ML |
| Water Bottle |
24g-10g |
|
36g-26g |
|
| CSD Bottle |
29g-22.28g |
44g-35.1g |
48g-42g |
54g-45.63g |
| HR Bottle |
33g-21.2g |
58g-47.5g |
58g-53.5g |
63.5g-59g |
Compared with Traditional in-line production(200 millions bottles a line per year)
| Reduce bottle weight by 35% |
| Save Pet raw materials more than 1000 tons one line annually |
| Cap material saves more than 50% |
| Save at least 20% energy consumption (Such as water and electricity) |
| Reduce petrochemical material -petrocieum and coal sonsumption |
| Reduce carbon emission by 35% |
Technical Features
1.HIgh-efficiency and energy-save preform heating technology
2.Self-adaptation 2-step blowing technology
3.HIgh speed and high precision filling technology
4.Washable capping technology
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