Mineral Water Production Lines Factories
The whole machine is mainly composed of rinser, filler and capper.
Main Features
Rinser
The rotary wheel is a fully SUS304 stainless steel welded structure.
The machine applies unique overturning bottle clamp, which is an innovation of our company. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. Made of SUS304 stainless steel, this bottle clamp is hygienic and durable.
The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.
The rinser is driven by driving system positioned inside machine frame via gear transmission.
Transfer Starwheel
Made of stainless steel of superior quality.
Equipped with bottle jam protection device.
Filler
Rotary wheel fully made of stainless steel SUS 304.
Gravity filling method.
Filling valves are made of SUS316L.
Filling valves are reasonably structured with accurate filling.
Filling flow can reach 200ml per second.
Bottles go up and down in the function of cam through elevator, to process filling with contact to bottle-mouth.
Level of cylinder is controlled with float-ball.
Filler is driven through gears inside the machine frame.
Link-wheels in rinser, filler and capper are transported in ringed support of bottle-neck
Capper
Capper is the machine with highest precision, influence very much with the stability and reliability of the filling monoblock. Our capper features as follows:
Cap distributing chute is equipped with reverse cap stop and reverse cap pick-out mechanism.
Cap distributing chute is equipped with a photocell switch to stop the capper when there is no cap inside the chute.
The capper is equipped with inlet bottle detection switch.
Centrifugal way of cap arranging is adopted to reduce damage of caps.
A cap inspecting system is applied to control on-off of elevator.
Machine Frame
The machine frame is a welded structure of high quality carbon steel with the surface anti-rust treated and coated. The machine frame is wrapped with stainless steel sheet (ANSI304).
Driving system of the 3-in-1 Unit is positioned under the machine table. One main motor provides driving power via gear transmission.
The gear transmission system is an interleaved arrangement of steel gears and nylon gears.
The output shaft of the main motor is equipped overload protection to secure machine safety.
Main Products:
| Beverage Processing System |
System |
Equipment |
Design capacity |
| Water Treatment System |
Pre-filtration System\Membrane Separation System\Sterilization System |
5-100 T/hr |
| Processing System |
Dissolving Unit\Extraction Unit\Fermentation Unit\Blending Constant Volume Unit |
5-60 T/hr |
UHT System\CIP System\
Disinfectant System\Carbon Mixer |
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| Packaging System |
System |
Equipment |
Design capacity |
| Blow Moulding System |
0.25~15L |
1200-81000 BPH |
| Filling System |
Water Filling\Aseptic Filling\Ultra-clean Filling\Hot Filling\CSD Filling |
1200~81000 BPH |
| Combibloc |
Starbloc\(Big)Bottled Water Combibloc\Aseptic Combibloc\Ultra-clean Combibloc\CSD Combibloc\
Hot-fill Combibloc\
Non-beverage Combibloc |
1200-81000 BPH |
| Conveying System |
Air Conveyor\
Bottle Unscrambler\
Bottle tilting chain\
Showering Cooling Tunnel\
Bottle Warmer\
Bottle(Case, Pallet) Conveyor |
5000~81000 BPH |
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| External Packing System |
System |
Equipment |
Design capacity |
| Film Wrapper |
Transparent\Colorful Film |
60~120 box(case)/min |
| Carton Packer |
Robot Packer\
Wrap around packer |
60~120 box(case)/min |
| Bottle(Can) Palletizer(Depalletizer) |
PET Bottle\Can\Glass Bottle |
5000-72000 BPH |
| Case Palletizer(Depalletizer) |
Carton\Plastic Crate |
5000-81000 BPH |
| Labeler |
Hot Glue\Self-adhesive Sticker\
Cold Glue\Pre-applied Glue |
6000-48000 BPH |
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| Internal logistics system |
System |
Equipment |
Remark |
| Intelligent Warehouse |
Rail Guided Vehicle\Automated Guided Vehicle\Stacker\ Automated Loading System |
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| Warehouse Control System |
Racking System |
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| Warehouse Management System |
WMS combined with Enterprise's system |
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| Management Platform for Intelligent Factory |
System |
Equipment |
Remark |
| Central Electrical Control System for Whole Line |
Operation Monitoring\Data Collection\Reports\Energy Management |
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| Remote |
24 hours customer service line\Remote diagnosis to solve technical fault quickly\Professional support & technical training |
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