High Speed Water Beverage Filling Production Line

• Customization: Available
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Model NO.: CGX
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Surface Type
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Fat: Y
• Visit: Arrangable
• Motor: Sew
• Material: Stainless Steel
• Transport Package: Container
• Specification: 4000*3000*12000
• Trademark: Newamstar
• Origin: Jiangsu China
• HS Code: 842230
• Production Capacity: 12000bph-81000bph

Product Description

Rinsing System
1. The equipment applies unique overturning bottle clamp, which is hygienic and durable. This bottle clamp grips bottle at neck position, avoiding bottle mouth thread contamination caused by rubber gripper block of a traditional bottle clamp. 
2. The high efficiency atomizing spay nozzle installed on bottle clamp is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
3. All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.


Filling System
1. Clip the bottle neck with steel starwheel. There is no need to adjust the equipment height when changing the bottle shape whose diameters have no much change.
2. Rotating disks all make from stainless steel ANSI304. Large planar toothed bearings can ensure the  stable operation of machine.
3. High-precision electronic liquid level filling valve makes fast and slow fillings possible.
4. Automatic washing cup can circularly and thoroughly clean the filling valve through CIP cleaning program.
5. Integrate filling valve with bottle lifting mechanism. The simplified structure makes cleaning easier and could improve the stability of the machine. Bottleneck is clipped by clippers.
High-speed and high-precision filling valve: 200ml/s, ± 3mm. 
Servo drive system
With CIP function

Capping System
1. Adopt magnetic constant torque capping head, which is stable. And the capping defective rate is smaller than 0.2%.
2. There is a line of optoelectronic switches in the cap falling guide rail. If there is no cap in the rail, the machine would automatically stop, sparing the situation of no cap.
3. Bottle-in detection switch is equipped in the capper. The cap locking cylinder connected to cap falling guide rail and cap moving disk continuously control the discharge of caps, so as to ensure no cap-in  when there is no bottle, reducing the abrasion of caps.
Filling line includes:
- Water treatment
- Blow molding machine
- Bottle unscrambler
- Air conveyor
- Rinsing-filling-capping 3-in-1 monoblock
- Mixer (Carbonater)
- Bottle Warmer
- Sleeve / OPP labeler
- Air dryer, visual inspection, ink jet printer
- Shrink wrapper / wrap-round case packer
- Palletizer
- etc




Technical Parameters:
- Number of Filling Valves: 50
- Filling Speed: 15, 000BPH (500ml)
- Type of Bottles: PET Bottles of various shapes
- Bottle Height: 150-320(mm)
- Bottle Diameter: φ 50-110(mm)
- Filling Temperature: Ambient temperature
- Filling Principle: Isobaric Filling
- Filling Product: Carbonated soft drinks (Cola, Sprite, Fanta), Soda Water, Isotonic Drinks, etc.

Main Composition
Material of filling valve	Stainless steel SUS316L
Main motor	ABB/ SEW
Sliding bearing	Igus.
Frequency inverter	MISBUSHI
Touch screen	PROFACE/MITSUBISHI
PLC	MITSBUSHI
Pneumatic components	FESTO/SMC
Seals	Busak+Shamban (America)
Photocell switch	Banner (America)
proximity switch	TURCK (Germany)

Up to now, more than 50 ultra clean filling lines are running all over the world. Some typical customers: Harbin Pharmaceutical Group Co., Ltd., Otsuka Pharmaceutical Group, Beijing Huabang Group, Indonesian Cherrio Group, Philippine Oishi, etc